2007 zx10r manual cam chain tensioner

I am showing how i fixed my own personal motorcycle. Kawasaki zx10r 0405 ape,manual cam chain tensioner. When you feel the engine tensioner parts guide, rollers, etc. Kawasaki motorcycles, atv, sxs, jet ski personal watercraft. Kawasaki cam chain tensioners orient express racing. May 04, 2015 and most deffinitly can do the ape manual tensioner without taking the valve cover off. Eliminate too much tensionpremature engine wear caused by oem hydraulic tensioner. Saturday afternoon and a few beers should get you through it.

It will make a noisy valve train quieter if the self adjusting cam chain tensioner is too loose to be optimal, but too tight to ratchet up to the next notch. When it did come out some four months later, i installed it myself. Check to see that the tensioner rod turns freely in the body, if not, polish the tensioner. Cam chain tensioners on 2007 and later big twins harley. I saw in the new kawasaki sporting gear catalog they have manual cam chain tensioners for the zx6 and zx10. Manual vs automatic cam chain tensioners kawasaki vn750 forum. An ape manual cam chain tensioner is a must for any kind of performance riding. Replace the shim with one of a different thickness. Install the ape tensioner by pressing the body and oring into the cam chain tensioner hole.

Second, what are the steps to keep the tension within specs. I like the idea of being able to manually adjust these. Ape pro manual cam chain tensioner dont risk having a little bit of slack in your cam chain which can result in bent valves, get a manual cam chain tensioner. Find great deals on ebay for manual cam chain tensioner and manual cam chain tensioner drz. Ape pro series cam chain tensioner kawasaki zx6r ex650. Replaced it with a manual unit, as the cam chain was very looseworked fine for the last two years i had the bike, and never had any chain noise thereafter. Cam chain tensionertiming question kawasaki klr forum. My 97 made that annoyingembarassin knock till i put an ape manual cam chain tensioner. Graves motorsports yamaha r1 fz10 mt10 high precision cam. Tighten the cam chain tensioner mounting bolts with an 8mm wrench. Ape racing pro manual cam chain tensioner 201618 kawasaki zx10r rr ktzx1016pro 200914 ape manual cam chain tensioners are. Manual cam chain tensioner kawasaki zx10r 20042020zx. This image shows where the cam chain tensioner unit normally resides removed for cam chain change.

Feb 19, 2017 new sprockets, cam chain and tensioner rail were installed. Cct install on my raptor 700thank you for watching dont forget to hit that like button and sub. Professionally developed under strict graves racing services championship winning engine build guidelines. Kawasaki 2004 2005 zx10r zx10 ninja oem exhaust ex camshaft good. It goes away when warm because everything expands and takes up the slack. Eliminate cam chain rattling caused by factory tensioner failure. Do the cam chain tensioners on an 04 have to be adjusted at all or are they entirely automatic. Also the removal of the 2 plastic cam chain guides and of course the tensioner. Purchase the psr kawasaki zx10r 0405 manual cam chain tensioner from. Ape pro series cam chain tensioner kawasaki zx10 ninja 2006. The webs most trusted source for 2005 kawasaki ninja zx10r zxc camshafts tensioner oem parts.

Zxd ninja zx10r 2006 2007 zxe ninja zx10r 20082009 zxf ninja zx10r 2010 zxg ninja 201120 zxj ninja zx10r. Could the broken tensioners have got into the oil channels and blocked them. I was lucky and all it cost me was a dnf at a local race. The installation is absolutely a two second snap in place part. Page 1 ninja zx10r ninja zx10r abs page 3 quick reference guide general information periodic maintenance fuel system dfi cooling system engine top end clutch engine lubrication system engine removalinstallation crankshafttransmission wheelstires 10 j final drive 11 j brakes 12 j suspension j steering 14 j frame 15 j electrical system 16 j selfdiagnosis system. Ape racing pro manual cam chain tensioner 201618 kawasaki zx10r rr ktzx1016pro 200914 ape manual cam chain tensioners are designed to replace the automatic and hydraulic tensioners on high performance engines. Had new ones purchased and installed by a kawasaki dealership, only to have the problem come back in about a week.

Note never forward the tensioner rod forcibly, this will increase mechanical loss of the tensioner and may damage to the chain guide. This is a new ape manual cam chain tensioner,they are essential to maintain exact cam chain tension on tuned or hard ridden bikes. Dmc force 4 duals, prodesign billet adapter and foam filter, pcv with autotune. Cam chains come in a set length and require fastening with a steel pin provided with the kit. Harley davidson twin cam chain tensioner problems 19992006. Kawasaki zzr600 5 out of 5 stars 1 1 product ratings kawasaki ninja zx6 600e camshaft cam chain tensioner adjuster 120481126 9304. Apr 07, 2006 i think the automatic stock tensioner is short, so when your chain stretches, theres no more pressure for the tensioner coz its short. Search across the entire site search in this forum search in this discussion. Id like to take the front cam tensioner out of my 2014 106 and exchange it with the front cam tensioner in my wifes 2014 106 to see if it corrects a noise noise that comes and goes withher front cylinder valve train. Csaky pdf file when installing ape adjustable cam sprockets with adapters, use thread locker and torque bolts to 18 ftlbs.

Unfollow manual cam chain tensioner to stop getting updates on your ebay feed. The automatic adjusters can back out when the throttle is closed suddenly at high rpm. Apply the engine oil to the tensioner rod, oring and tensioner body, insert them into the tensioner body. Motorcycle camshafts for kawasaki ninja zx10r for sale ebay. For the finer pitch thread on the ape pro series tensioner it is advised to back the tensioner up 12 of a turn.

Acst2300 and acst1050 triumph csakac1050 arctic cat csakk260. Manual cam chain tensioners are designed to replace the automatic and hydraulic tensioners on high performance engines. Ape manual cam chain tensioners are designed to replace the automatic and hydraulic tensioners on high performance engines. Graves motorsports yamaha r1 high precision cam chain tensioner for the 20092018 and the fz10 20172018 models also fit all model year super tenere. I have rebuilt my auto cam chain tensioners with new springs only to have the problem come back quickly.

Please give me some feedback on the pros and cons of going manual blam. My tensioner is not tensioning anymore, and i am going to drop the bike off with kawi still under warranty. The guy with the r1 rotated the engine with the ape manual tensioner basicly all the way out. The 20042006 oem r1 tensioner uses a gasket, the 2007 2008 oem r1 tensioner uses an oring. Buy psr manual cam chain tensioner gunmetal for 0415 kawasaki zx10r. Ape pro series cam chain tensioner kawasaki zx6r ex650 zx12r. Upgrade to a pro series tensioner for a more refined design and killer looks. Rather than replace it i was going to replace the stock automatic cam chain tensioner with a new one to see if this can give me a tille more time before i need to replace the chain. The manual does cover this pretty well, so as long as you have 29 link pins check the manual between the markers on each cam wheel youre good to go. The tensioner design was changed for 2007 and newer and i am wondering what the service life of the new tensioners may turn out to be if the bike is properly maintained. Motorcycle camshafts for kawasaki zzr600 for sale ebay. The trickiest thing i found was setting the timing. Cam chain is more involved and requires removal of rocker cover which exposes the 2 cam shafts to which the cam chain fits. Before proceeding to install the ape manual cam chain tensioner, note the optional step at the end of this tutorial.

Camshaft chain tensioner replace the cam chain tensioner with the kit to decrease the flutter of tensioner. Professionally developed under strict guidelines for use in the graves yamaha factory race bikes. Upgrade to a pro series tensioner for a more refined. Manual cam chain tensioner install and adjustment youtube.

Psr kawasaki zx10r 0405 manual cam chain tensioner. Note keep the valve lifters and shims so that they can be reinstalled in their original positions. The all new nihilo concepts manual cam chain tensioner has been tested and developed in conjunction with the factory teams to provide the best cam tensioner available on the market today. Apply the engine oil to the tensioner rod, oring and tensioner body, insert them into the. To set the tensioner adjustment, rotate the engine forward while screwing the tensioner bolt in. Ape manual cam chain tensioner install zx14 forums. Graves motorsports yamaha high precision cam chain tensioner for the r1 r1s r1m 20092021, fz10 2017 and the mt10 20182021 models also fit all model year super tenere. Manual cam chain tensioner my 2011 zx6r sold 2018 came with an automatic cam chain tensioner that basically never selfadjusted. At that time the cam chain jump guard was not available. The cookie settings on this website are set to allow all cookies to give you the very best experience. Ive personaly seen it done on our bikes as well as a cbr and an r1. After adjusting the tensioner rod, if the tensioner rod does not stick out from the tensioner body, use the kit long tensioner rod 1161166. Camshaft chain tensioner replace the cam chain tensioner with the kit to gain the durability.

I have a 2000 drz400e and last january the cct failed, causing the cam chain to jump over the cam sprocket. If i understand you correctly, i need to pull the chain up and taut over the front gear while its correctly aligned, then pull it taut over the top of the rear gear while aligning it, letting any slack in the chain be hanging below the rear cam gear, where the tensioner will take up only the slack in the chain without causing anything to move. Kawasaki ninja zx10r user manual pdf download manualslib. Periodic maintenance 231 periodic maintenance procedures valve clearance adjustment to change the valve clearance, remove the camshaft chain tensioner, camshafts and valve lifters. Buy mc motoparts black cnc manual cam chain tensioner for kawasaki zx10r abs ninja zx10r 20162017 16 17 2018 2019 18 19.

Ape manual cam chain tensioner kawasaki zx 14 zzr 1400 ninja 2006 2011 billet aluminum. Ktm husqvarna gasgas manual cam chain tensioner 2007. The upgraded tensioner was available and was installed. Kawasaki ninja zx10r service manual pdf download manualslib. I replaced the cct with a manual one, corrected the cam timimg and its running fine now. Zx10r 20042020zx10rr 20172018 manual cam chain tensioner manual cam chain tensioner made from 6065 t6 aluminium, it uses an m6 adjusting. Graves motorsports kawasaki zx10r fits 20192020 only high precision cam chain tensioner. Ape manual cam chain tensioners help to prevent excessive chain slap and engine rattle on start up.